Reduce Downtime, Increase OEE and Profitability

PlantSTATS DOWNTIME and OEE provides production management with a powerful tool to analyse the down time line efficiency. PlantSTATS DOWNTIME and OEE can quickly identify your issues, from reliability problems on individual pieces of equipment, to material supply problems. PlantSTATS DOWNTIME and OEE can reduce costs, improve overall productivity, reduce waste and positively impact your bottom line.

  • Are you still manually recording downtime?
  • Do you need more detailed and accurate information?
  • Do you have problems identifying exact causes of down time and productivity losses?
  • Are your current systems able to provide effective OEE information? 

If any of these issues sound familiar then our easy to use PlantSTATS DOWNTIME and OEE monitoring system can help your business on both an operational and managerial level:

Operator Benefits:                                                                           

  • Automatic recording of machine stoppages, pack and case-counts.
  • Easy to use, so short stoppages don’t get ignored.
  • The PlantSTATS Smart Terminal permit operators to record a down time reason with one button press.
  • Reduces human error.

Manager Benefits:  

  • Simple to install.
  • Will not conflict with any existing plant monitoring equipment or sensors.
  • 100% accurate downtime statistics and OEE available in real-time.
  • Flexible and reactive to allow you to monitor specific problems.
  • Minimal operator training.
  • Clear visualisation of plant performance by shift, line, machine, reason and date range.
  • Increase performance of operators.
  • Contributes to longer-term strategic planning.
  • Specific modules for bottling, canning and food packaging.

Data Sheet

PlantSTATS Data Sheet PlantSTATS Downtime and OEE.pdf

At ICCS we currently work with a number of clients including Britvic Soft Drinks and Thorntons Chocolates who have all seen a significant increase in productivity with the addition of PlantSTATS DOWNTIME and OEE. The software suite is easy to use and gives a 100% accurate picture of plant performance and OEE.

To find out more about how we can help you increase your production efficiency please click here to email us or call on 01608-637121 and we’ll be happy to show how PlantSTATS DOWNTIME and OEE would work on your existing lines and machinery or even arrange for you to visit one of our clients to see our software in action.

“PlantSTATS DOWNTIME and OEE has provided the information we needed to improve productivity since its introduction in June 2007. In the last 10 weeks we have seen:

  • A 20% improvement in our Machine-Mean Time Between Failure (MTBF).
  • An 8% reduction in our downtime, giving an added 24 hours of available time for Increased Volume, Planned Maintenance or Focused Improvement.

In addition, PlantSTATS DOWNTIME and OEE allows us to highlight our top 20 daily loss issues, and from that data we have been able to set focused teams working towards zero loss.”

Andrew Murray at Britvic Soft Drinks Ltd

Read the full case study here